ABOUT ENERGY AND ENVIRONMENTAL SOLUTIONS
We, at Energy and Environmental Solutions Division, specialize in manufacturing completely customized turnkey solutions to cater to our customers' needs of combustion equipments.

We have the ability to provide complete turnkey combustion solutions ranging from Single/Double/Triple Fuel Burners, Kiln Burners, Hot Gas Generators armed with all associated accessories including complete Oil/Gas Valve Trains, Oil Pumping Units, Combustion Control Systems and Automation Packages (PLC based BMS, SCADA, HMI) with necessary Safety Interlocks.

Some of our major application/service areas include:
  • Chemical
  • Thermal Power
  • Cement
  • Metals & Mining
  • Pulp & Paper industries
  • Sugar & Distilleries
  • Fertilizers
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INDUSTRIES SERVED

We, at Jasubhai Engineering, constantly innovate to try and better processes pertaining to a wide range of industries. The Energy and Environment Division has developed unique and customized solutions for a lot of industries, most notable being:

The Energy and Environment Division serves notable players in the chemical (specialty chemicals, agro chemicals, and petro chemicals) industry with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the chemical sector are:

The Energy and Environment Division serves notable players in the thermal power industry with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the thermal power sector are:

The Energy and Environment Division serves notable players in the thermal power industry with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the metals and mining sector are:

The Energy and Environment Division serves notable players in the cement industry with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the Cement sector are:

The Energy and Environment Division serves notable players in the pulp and paper industry with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the Pulp and paper sector are:

The Energy and Environment Division serves notable players in sugar and distilleries with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the Sugar and Distilleries sector are:

The Energy and Environment Division serves notable players in the fertilizer industry with a wide range of solutions customized to the industry and company specific needs.

Some of the solutions offered to the fertilizer sector are:

SOLUTIONS
Acknowledging challenges like volatile fuel prices, variability in fuel sources, and increasingly strict environmental regulations, there is a general consensus on energy cost optimization. This calls for flexibility to use of more economical and environment friendly fuels.

With proven Track record for Retrofits on various makes of Boilers, Dryers, Calciners, Fired Heaters, Rotary Kilns, our solutions for fuel conversion offer the following advantages:
  • Minimum modification needed for the existing equipment with customization being the key
  • Multi Fuel Operation with suitable control philosophy to maximize on efficiency
  • Usage of Industrial by-product as fuel
  • Automation and loop control for improved performance
  • Real time control of process parameters to reduce fuel consumption
Our expertise lies in designing and manufacturing customized burner solutions for the firing of low calorific value fuel, also known as lean gases, and in developing solutions for the firing of residual gases released as by-products. Some of the fuels that can be burnt are low BTU gases like biogas, producer gas, coke oven gas, blast furnace gas, refinery gas, other off gases etc.
Salient Features:
  • Custom Built design
  • Multi-channel for separate air flow control through burner for better flame stability
  • Swirler designed for proper mixing of air & fuel necessary for efficient combustion
  • Concentric & Steady Flame
  • Single/Dual/Multi-fuel firing
  • Adjustable Electrically operated/Manual burner trolley
  • Axial & Swirl air velocities
  • Accessories like fuel control station, burner management system, etc for optimized control and co-firing
  • Higher turn down ratios
Hot Air Generators applications are present in Pulverizer mills, CFBC Boiler Start up, in Air Preheaters for sulphuric acid plants, Dryer application, Process Gas Heaters, etc.
We offer the following types of solutions for Hot Air Generators:
In Direct type hot air generators flue gas is directly in contact with the end product and heat transfer takes place. Here the process is such that this direct contact does not significantly deteriorate the quality of the end product. Typical features of Hot Air Generators:
  • Both vertical as well as horizontal orientation
  • Single or Double Shell Design as per process requirements
  • Refractory design to achieve ambient skin temperature
  • Instrumentation including safety interlocks
  • Automation for safe and reliable operation of the system
  • Loop control for continuous modulation
In indirect type hot air generators, the flue gases do not come in contact with the end product thus preventing contamination of the end product.
  • Heat input as per process requirement
  • Design to meet efficient heat exchange at process end
  • Multi fuel firing system as per availability of fuel
  • Refractory design to achieve ambient skin temp
  • Design of mounting & downstream equipment
  • Seamless modulation as per process requirement
  • Adjusting to the process upset condition by closed loop control
  • High Thermal Efficiency

Besides fulfilling client’s requirements for incinerating industrial waste, we provide solutions for recovering heat generated from the incineration process into usable, clean and economical energy thereby maximizing efficiency and protecting the environment while economizing on plant operational costs. This is achieved by the help of waste heat recovery boilers (WHRBs) and suitable Air pollution abatement equipment.

Salient features:
  • Helps companies meet mandatory requirements of "Zero Liquid Discharge"
  • Retrofitting and modernization of existing waste disposal system to recover heat and energy
  • Possible usage and retrofitting of spare boilers for converting waste energy into usable heat
  • Completely customized turnkey solutions for incinerating waste products and converting into steam/energy
  • Suitable for large quantity of industrial by-products with some calorific value
  • Suitable for different types of liquid and gaseous forms of waste
  • Effective for hazardous and non-hazardous waste
  • Energy can be generated from Industrial off specs products

Distillery spent wash energy recovery
Distillery spent wash solutions are widely used in distilleries for converting Waste to Energy that helps companies meet mandatory requirements of "Zero Liquid Discharge" and assist in meeting entire steam & power demand of Distilleries in most economical & efficient way.

Salient features:

  • Designed to suit heavy duty operations to guarantee good availability in extreme process conditions
  • Offers solution with waste heat/energy recovery by using existing spare boilers thereby becoming cost-effective
  • Avoids disposal hazards and safeguards environment
We offer a wide range of fully customizable incineration solutions for meeting process requirements from various industries. These include solutions for spent acid recovery, acid/sour gas combustion, waste-liquid incinerators, etc.

A thermal oxidizer (also known as thermal incinerator) is a process unit for air pollution control in many chemical plants that decomposes hazardous gases at a high temperature and releases them into the atmosphere. Thermal oxidizers are typically used to destroy hazardous air pollutants (HAPs) and volatile organic compounds (VOCs) from industrial air stream. These pollutants are generally hydrocarbon based and when destroyed via thermal combustion they are chemically oxidized to form CO2 and H2O.
  • Effective for hazardous and non-hazardous waste
  • Designed to suit heavy duty operations to guarantee good availability in extreme process conditions
  • Capable to safely and effectively dispose of waste streams such as tail gas, acid gas, BTEX vapors, chlorinated hydrocarbons, waste gases and waste liquids.
  • Impurities such as ammonia and aromatic hydrocarbons are destroyed here
  • Customized combustion chambers to ensure complete combustion of the Lean Fuel
  • Fuel gas treatment solutions for complying with environment norms prior to their discharge into the atmosphere
In a thermal combustor the thermal treatment of effluents (liquid Waste) comprising of organic and inorganic components in addition to other elements is accomplished. The burner plays a crucial role through fine atomization of the waste effluent and subsequent mixing with Air through the swirler mechanism, which is achieved in the furnace. Also the temperature homogeneity is achieved throughout the furnace. Furthermore, the flame stability generated by the burner plays a key role in the turndown that can reliably be met. Salient Features:

  • Economical and safe destruction of waste containing halogen, bromine and chlorine compunds.
  • Disposal of waste containing salts and other hydrocarbons
  • Industrial process waste treatment
  • Vertical top-down firing arrangement
  • Best performance in turn down conditions
  • Low operational expenditures
Salient features include:

We offer solutions for regenerating spent sulfuric acid obtained from plants:
  • Regeneration of sulfuric acid by injecting with ultrafine atomizing technology
  • Supporting fuels could be standard high calorific value fuels or waste fuels like coke oven gas and vaporized waste liquids containing hydro-carbon combinations and carbon disulfide
  • Space reduction with the heat recovery boiler axially and the combustion chamber on the same horizontal axis
  • Combustor for SO2 gas generation
  • Co-firing of Acid Gas (H2S) along with molten Sulphur to meet plant shortfall

We develop solutions for elemental Sulphur combustion resulting in SO2 gas generation. Salient features for this are:

  • High turbulence combustion
  • SO2 concentration upto 19% volume
  • Stable and reliable ultrasonic nozzle
  • High turn down range for sulphur feed
  • Lance for sulphur injection
  • Acid gas co-firing with molten sulphur
  • Steam jacketed control station for molten sulphur
Rotary calciners, also commonly called indirect kilns, are used in thermal processing operations where exhaust gases must be minimized, when processing finely divided solids, or where temperature must be tightly controlled along the length of the kiln.
Salient Features:
  • Efficient combustion to save fuel cost
  • Designed for uniform heat transfer to the product
  • Temperature control to maintain product quality
  • Various fuel firing option along with fuel control instrumentation for continuous modulation
We provide customized fuel firing solutions for various boiler applications. These include start-up burner systems, fuel lance firing systems, main load firing systems, etc.
Salient features:
  • Customized solutions for oil & gas fuel fired boiler
  • Heat duty capacity up to 50 MW
  • Mounting on boiler for uniform heat distribution throughout the furnace
  • Equipment design to avoid flame impingement on furnace walls
  • Low NOx solutions for NOx and CO emissions control
  • Integrates reliability of conventional combustion with the advantages of staged combustion
  • Designed to comply with emission guidelines
  • Low optimum consumption of atomizing media (5-7%)
  • Turnkey solutions suitable for Hazardous Area applications
Start-up combustion systems are designed to ensure flame stability during start-up procedure of the burner.
Start-up Burners systems are designed for the controlled starting up (lighting up) of various boilers. It is typically used to raise the furnace temperature from a cold start up to the main burner light-off.
Salient features:
  • Customized design of fuel firing system for Fluidized Bed Boilers
  • Mounting arrangement for inclined and over-bed start-up position
  • Start-up solutions for crushed coal fired boiler
  • Start-up solutions for waste heat recovery boiler
Advantages:
  • Improved efficiency and reduced emissions
  • Customised oil fired burners in dual block construction complete with instrumentation & automation
  • Oil Gun can be removed while burner is in operation
Main load combustion systems are designed to meet 100% of the heat load requirements of the boiler for steam generation. We provide main load burners for cold start up with an auxiliary boiler of a power plant. In case of co-generation boiler we provide main load burners to take care of part load requirements in addition to the main load conditions.
Salient features:
  • Customised oil fired burners in dual block construction
  • Accessories for fuel control station with instrumentation & automation
  • Multiple burners mounted on single furnace
  • Burners designed for combustion air control through common wind box, or individual damper control.
  • Burner mounting on boiler for uniform heat distribution throughout the furnace so as to facilitate heat transfer in convection zone
  • Design of Burner mounting layout to suit the flame length and flame diameter based on furnace length and width so as to avoid flame impingement on furnace walls
Advantages:
  • Safe start-up and shut down
  • Complies with NFPA 86 standards
  • Continues emission monitoring & control solutions for Hazardous Area Classification
  • Low emission of combustion products
  • Variable frequency Drive (VFD) control of combustion air
  • Increased efficiency by oxygen trim with damper control loop.
  • Complete automation solution with Redundant PLC -based BMS.
  • Instruments selection & design for SIL2 & SIL3 SAFETY LEVEL.
    • Custom built Design.
    • Single Burner Heat Duty 50 Mkcal /hr
    • The Combustion efficiency > 99%
    • Constant pressure atomization (5-6 bar)
    • PLC based BMS System as per NFPA
    • Remote Startup, Fully Automatic operation
    • Turnkey Solutions for complex application
    • Improve efficiency and downtime
Large boilers of capacity 150MW-1000MW are usually Pulverised Coal Fired. Start-up of the Power Boiler requires LDO/HSD/ HFO fired burner for heat up of the boiler. Start-up burners are in operation during the initial 2-3 days for each start-up cycle. The start-up burners are also required to meet the part load requirements of the boiler during boiler upset conditions.
These Power Boilers are best described with the following fuel firing systems:
  • Tangential fired
  • Wall fired
Salient features:
  • Mounting on boiler for uniform heat distribution throughout the furnace
  • Equipment design to avoid flame impingement on furnace walls
  • Installation to suit Pulverized coal fired Combustion System from various boiler manufacturers
  • Start-up burners shall consist of a central tubular jacket for accommodating the adjustable burner gun
  • The start-up burner gun is connected to the oil and atomizing medium (air/steam) by flexible hose with detachable connection at the cold ends of oil guns
As a total engineering services provider, we don’t believe in restricting ourselves to manufacturing combustion equipment. We take into consideration the client’s needs for adhering to pollution control norms, saving energy, making effective use of waste heat, and optimizing costs and provide them with various solutions for waste heat recovery, fuel conversion, emission monitoring systems, pollution control/abatement options, etc.

Our service portfolio includes conducting feasibility studies for retrogrades and modernization, design, development, consultation, manufacturing, sourcing, installation and commissioning of plants, partial/complete revamping of existing installations..
We provide services focusing on retro-fitting solutions and upgrades for modernization of existing plant for partial and complete revamping operations, with minimal design changes in the existing design/model. Service offerings start from feasibility checks and continue to the design, manufacture and installation of upgrades to suit client requirements within budget.

Our service portfolio includes, but is not limited to the following:
  • Concept, Study & Evaluation
  • Heat & Mass balance calculation with equipment sizing
  • Evaluation of measuring & control Instrumentation
  • Design for closed loop control operations
  • Ease of operation and maintenance
  • Design to optimize operating costs

PRODUCTS
Oil & Gas Burners can fire multiple fuels in combination or individually as desired by operators.

Salient Features:

  • Firing capacities range from 0.5 MKCal/hr to 50MKCal/hr
  • High efficiency of combustion
  • Flame-monitoring system selection as per the fuel used with digital analogue output for flame intensity
  • Main fuel firing system for LDO/HSD/HFO as liquid fuel and for NG/LPG/Refinary gas as gaseous fuel.
  • Designed for application with waste gases such as Blast Furnace gas, CO gas, Syn gas, producer gas, corex gas, hydrogen gas, biogas etc.
  • Automated modulation and remote operation Modular Control Station unit for fuel handling
  • BMS Panel for safe start/stop operation with interlocks
Our product ranges cater to the following range of fuels:
Gas and fuel oil have been and still are reliable and affordable sources of heat supply. Depending on the design, capacity and heat requirements of the heat generator and emission criteria, each of these standard fuels offers specific advantages and hence, is suitable for different applications.
With extremely low calorific values, formalin, corex, coal gas, CO and furnace gas are not suitable for conventional firing. More often than not, they are disposed of with auxiliary fuels. We believe that these could be used as the basis of reliable and/or alternate heat supply. With the right technology, it is possible to put these lean gases to use in almost all types of heat generators. Besides, these can also guarantee the lowest emission values of almost all fuels.
Low heat value liquid waste materials are a by-product of many processes and their thermal utilization cannot be achieved with conventional technology. We have developed in-house solutions in this area for thermal utilization of such liquids with extremely low heat values – with fluctuating energy content, high water content and lots of ash.
Many industrial by-products are not suitable for conventional firing: This is because they are highly viscous and corrosive; destroy seals, crack easily, contain lots of ash and ignite poorly. Nevertheless, utilizing their thermal potential often pays for itself twice over, replacing standard fuel and saving disposal costs.
Biogenic fuels supplement and/or replace standard fossil fuels. However, bioethanol, canola oil, CME (canola methyl ester), biogas, fuel oil or glycerin place high and very differing requirements on the firing system. However, with our technology, these can be used to generate a reliable and clean part of energy supply.
Multi-fuel firing solutions are applicable for various fuels like Coke Oven Gas, Blast Furnace Gas, Producer Gas, Corex Gas, Biogas, Furnace Oil, Light Diesel Oil, High Speed Diesel.

Salient features:

  • High efficiency with advanced combustion technology for multiple fuels
  • Mounting on boiler for uniform heat distribution throughout the furnace
  • Low calorific value/waste fuel combustion solution
  • Solutions for multi-fuel firing along with low BTU gas
  • Fully automatic operation incorporating the necessary safety features

Customized burners use by-products from various processes as fuel for combustion. One such example is customized solution for Hydrogen Firing, which utilises hydrogen gas (by-product from a previous process) as main fuel. Such customized fuel firing option also include the possibility of co-firing of different fuels simultaneously to save on energy cost.

Advantages of Hydrogen Firing:

  • No Carbon dioxide emission
  • Complete combustion
  • High Energy Content
Low NOx Industrial Burners are low-emission burners suitable for various applications. The Low NOx emission levels are achieved by combining several emission reduction technologies, including staged combustion of fuel and internal recirculation of the flue gas. A low-NOx burner in a cement kiln typically reduces fuel consumption by 5% and increased output of the kiln by 10%.

Salient Features:

  • Heat Duty: 0.5 MkCal/hr to 40 MkCal/hr
  • Low NOx and CO emissions control
  • Uniform heat distribution in the furnace
  • Improved efficiency
  • Oil fired burners in dual block construction complete with instrumentation & automation for boilers as well as process heating applications
  • Gas/Air, High Tension, High Energy Arc ignition system available for hazardous applications
Kiln burners & Travel grate burners for Rotary Kilns for cement, lime, alumina, minerals and drying applications help our customers reduce their pollutant emissions and energy bills while producing high quality calcinated products. These burners are customized to suit combination firing with minimum amount of primary air (5% to 7%) depending on the applications.

Salient Features:

  • Design features include air or steam atomization of oil
  • Sturdy, rugged construction for high- temperature applications
  • Directionally adjustable flame
  • Flame-shape control along with multiple air channels
  • Low primary air design to maximise fuel efficiency and energy recovery from auxiliary cooling devices
  • Application based design to suit projects specific requirements and performance criteria

Fuel firing capacaities:

  • Pulverized Coal
  • Agro waste such as, groundnut shell, Rice husk, coffee shell etc.
  • Propane/LPG
  • Natural Gas
  • Low BTU gases such as Producer Gas, Coke Over Gas, Blast Furnace Gas, Refinery Gas etc.
  • Furnace Oil, LDO, HSD, LSHS, and any grade of Liquid Fuel
  • Waste liquid sludge from DG sets and other equipment
Biogas generated from molasses is by product of sugar industry. Our burners are designed to efficiently burn biogas as main fuel in boilers.

Salient Features:

  • Co firing of Biogas along with Bagasse
  • Substitution for Bagasse fuell
  • Effluent is used as fuel
  • Increasing boiler efficiency and fuel saving
Fuel storage and transfer units comprise the Fuel Oil Handling System and are used for storing and transferring different types of fuels (HFO, HSD, LDO, Naphtha etc).

Typical Fuel Oil Handling System consists of unloading hose, decanting and transfer facilities, pumping and heating unit (if applicable), bulk storage tank, day tank and the process utility piping.
Used for unloading the fuel from tankers/wagons through hoses

A typical unloading skid consists of

  • Suction strainers
  • Pumps with drives
  • Instrumentation (pressure, temperature & flow)
  • Interconnecting piping with valves mounted on a common base frame
Designed to various Indian and international standards, Bulk Storage Tanks accommodate the Fuel Oil unloaded from tankers / wagons. These can be vertical fixed / floating roof tanks with material of construction of SS 316 / SS304 / Carbon steel.

A typical storage tank consists of

  • Electrical / steam heaters
  • Flame and lightings arresters
  • Breather valves
  • Instrumentation (level and temperature)
  • Thermal insulation
Transfer skids are used for transferring fuel from storage tanks to day tanks

A typical transfer skid consists of

  • suction strainers
  • pumps with drives
  • instrumentation (pressure, temperature & flow)
  • interconnecting piping with valves
  • in-line heaters on the pump discharge line mounted on a common base frame.
Day tanks designed to accommodate the day’s requirement of fuel and located near the utility point.

Pumping, heating and filtering (PHF) unit is used to transfer the fuel from day tanks to the utility point i.e. boiler firing, furnace firing, engine etc at a required pressure, temperature & flow-rate.

A typical PHF (PUMPING, HEATING & FILTERING) unit consists of

  • Inline Heater.
  • Fuel pumps
  • Fuel filters
  • Instrumentation (pressure, temperature, flow, viscosity etc)
  • Pressure regulating / control valves
Ensures a complete secured Automation Package with real time control loops.

Control Loops Include:
  • Temperature Control Loop
  • Air to Fuel Ratio Control
  • Flow Control Loop
  • Dedicated PLC based BMS Panel with SIL1, SIL2or SIL3 compliant for emergency shut downs
  • Automation including mandatory safety interlocks
  • Customized SCADA Interface, HMI Screen and Local
  • Service Panel for field operation
  • Instrumentation suitable for Hazardous area (Zone1, Zone2) application
  • Local Service Panel for field operation Control panels ( PCC/ MCC/ LCP/ PLC, Instrumentation panels) Power, control and instrumentation casing Cable tray, earthing etc.
Control panels ( PCC/ MCC/ LCP/ PLC, Instrumentation panels) Power, control and instrumentation casing Cable tray, earthing etc.
For satisfactory burner operations, fuel flow to the burner should have pressure, flow, temperature & viscosity calibrated as per the design. We design, manufacture & supply Fuel Valve Trains to suit the requirements of the application.

The Fuel Oil Valve Trains are designed for almost all liquid fuels such as:

  • Heavy Fuel Oil ( HFO)
  • Light Diesel Oil (LDO)
  • Low Sulphur High Speed Diesel (LSHS) High Speed Diesel (HSD)
  • Coal Tar
  • Spent Naphtha
  • Sludge Oil
  • High Speed Diesel (HSD)


Valve Trains are used for optimum pressure drops. These trains are assembled on freestanding structures with modular construction for easy installation.
Gas Valve Trains are used to ensure reliable operations for burner applications.

These include:

  • Pressure Reducing & Regulating Valves
  • Pressure Control Valve
  • Flow Control Valve
  • Flow Measuring Device
  • Pressure & Temperature Measurement
  • Safety Shut-off Device
Selection of the instrument is done as per the area classification of the installation, considering the safety aspects (Zone 1, Zone 2). Gas Valve Trains are designed for the various gases listed:

  • Natural Gas
  • Re-gasified LPG
  • RLNG
  • Producer Gas/Syn Gas
  • Refinery Gas
  • Coke Oven Gas
  • Blast Furnace Gas
  • Hydrogen Gas
  • Submerged are furnaces off Gas.
  • Process off Gases.
  • It is important to supply fuel at designed temperature, pressure and flow characteristics to the combustion equipment to affect sustainable, efficient and safe combustion.
  • When fuel storage tanks are located at certain distance from the main equipment, fuel pumping units are provided next to the storage tank along with the necessary accessories to ensure proper and uninterrupted flow of fuel.
  • The accessories for the pumping unit are oil filter, fuel pump, pressure control valve, oil heater, heat tracer, etc.
Benefits:

  • Maintains the designed temperature, pressure and flow parameters
  • Ensures safe and efficient combustion
  • Provides for uninterrupted flow of fuel
  • Fuel control stations are designed as per the process application requirement for optimum control and monitoring of fuel flow to the combustion equipment.
  • Various instruments are mounted on the fuel control station to maintain and provide feedback which satisfies interlocks for safe and reliable operation of the equipment.
  • The selection of the instrument is based on the hazardous area requirements as per the classification and safety integrity level rating (SIL).
Benefits:

  • Optimally designed auxiliary equipment and material selection.
  • Complies with various international standards.
  • Process design and evaluation.
  • Optimal instrument selection for monitoring and control.
  • Manufacturing as per Quality plan.
  • Skid mounted and modular construction.
  • Meets hazardous area classifications (zone1/zone2).
Programmable Logic Control (PLC) based Burner Management Systems (BMSs) help control plant operations by providing safe and reliable start-up, operation and shutdown of the burners, and associated fuel equipment for combustion processes, thereby improving plant reliability and safety. These systems prevent burner start-up if safe condition characteristics are not met and initiate burner shut-down if unsafe conditions occur.

Salient Features:

  • Completely customizable system integrated with PLC
  • BMS covers the interlocks for burner start/stop operations and Furnace Purge Cycles
  • Memory module and cable to link interface with PC
  • PLC communicates with DCS through Modbus 485/Ethernet
  • Human Machine Interface (HMI) with function key or touch screen
  • Local annunciation on BMS Panel
Advantages:

  • Reduces energy consumption and helps ensure complete combustion thereby ensuring reduction in carbon dioxide (CO2) emissions
  • Helps plant process comply with mandatory legislation(s)
  • Monitors & controls the process safety and efficiency
  • Continuously modulates for optimum energy efficiency
  • Monitors trend of process parameters for the analyser
  • Multi variable set point programing possible as per process requirement
Our extensive experience and expertise in Combustion Engineering and Burner Systems has enabled us to develop superior BMSes incorporating sophisticated fault-tolerant system architecture. These BMSes integrate the operational requirements of the plant and provide innovative solutions for various constraints.

Salient Features:

  • Configured using a library of proven application logic modules that can be customized to meet the unique requirements of each project
  • Designed for fail-safe operation, requiring a system shut-down after detection of a fault
  • Designed to operate in the harshest of conditions including extreme temperatures, humidity, corrosive atmospheres, shock, vibration, and electrical interference
  • Also offered with redundant-hot standby mode with processor, input/output, communication & power supply redundancy
  • Customised programmes and PID control loop for automation control.
Advantages:

  • Increase process availability by minimizing down-time
  • Significantly reduce hazards to personnel and the environment due undesirable events
  • Protect against combustion process equipment damage
  • Increase safety, improve system reliability & reduce maintenance
  • Easy to operate
  • Help reduce human error & systems faults
  • Increase reliability of the system by proper design
  • Meet overall plant control strategy
The flame of a boiler’s burner is critical for a controlled explosion process, making the safety and accuracy of a plant’s Burner Management System (BMS) paramount. The safety of client workers and equipment is the highest priority while developing Burner Management Solutions.
We tailor our systems to meet client-desired safety levels (SIL2, SIL3). Any dangerous abnormality will immediately halt the combustion process. We employ a field-proven design that avoids nuisance trips, ensuring absolute safety and efficiency.
This Burner Management System is relay-based and housed in a panel incorporating all equipment necessary for effective start-up of the burner, including sequence controller, PID controller, indicating lamps push buttons, relays and contactors etc. This Burner Management System essentially covers the following basic interlocks:

  • Burner start/stop cycle
  • Furnace Purge start/stop cycle.
The Local Service Panel is pre-wired along with start/stop push buttons, indicator lamps, selector switches and signal isolator along with emergency stop push button.
PROJECTS
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TSS (Training, Spares and Service)

We have great assets, in the form of combustion experts who can impart practical knowledge based on many years of training and experience. We arrange trainings for customer personnel at their preferred location so that they can address responsibility of the operation of their equipment better. Jasubhai Engineering has been providing custom engineering & intelligent support of combustion, comprehensive support for all major makes of industrial burners, burner management systems & related equipment.

The Burner, along with corresponding Burner Management System and related accessories, is the heart of any industrial heating equipment. The smallest of problems in any of these can adversely impact the integrity of the equipment, safety of the plant and affect your operational costs.

With time and prolonged use, wear and tear of such critical systems is unavoidable. If this degradation goes unnoticed, the safety of the plant maybe compromised.

On account of this, preventive maintenance assumes prime importance in operational lifecycles, wherein timely replacement of critical spares is paramount.

We,The Energy and Environmental Solutions division within Jasubhai Engineering, recognize this need for preventive maintenance and strive to help our customers maintain the condition of their equipment. For this, we provide onsite services for evaluating the life and condition of the installed fuel firing equipment and its associated instrumentation and controls irrespective of the make of the firing equipment.

We provide continuous support to our customers in terms of after sales service by maintaining hassle-free and timely supply of spares for all products supplied and solutions designed by Jasubhai Engineering. Our vast presence and skilled after sales support ensures minimum downtime for our customers.

With more than 75 employees spread over 5 locations in India and overseas and more than 700 Installations across the globe, we are virtually omni present to service all your combustion needs. Salient features of our service include:

  • Supervision of Erection and commissioning
  • Customer trainings during commissioning
  • After sales service
  • Annual Maintenance Contracts
  • Telephonic Support to attend the problems
  • Supply of Spare parts
  • Suggestions to modify the machine operations as per the customer\'s requirements
  • Deputation of engineers on priority during emergency
CONTACT US
Email us at:
Customer enquiries: sales_ces@jasubhai.com
Career opportunities: careers_ces@jasubhai.com
Vendor enquiries: vendors_ces@jasubhai.com
Channel Partners: sales_ces@jasubhai.com

We, at Jasubhai engineering, believe in skill, knowledge and passion to excel. As such, we are always on the look-out for individuals who reflect our belief. We work hard to create a rewarding environment where business objectives and job requirements are clear, so everyone is appreciated both for their personal contribution and the overall success of our business.

We invest in training our employees so that they get every opportunity to grow professionally and personally.

Being an equal opportunity employer, we strive to create an all-inclusive and diverse workforce, without discriminating on the basis of caste, creed, gender, religion, et. al.

We offer learning opportunities to students in the form of internships, developing opportunities to freshers in the form of job openings and rewarding careers for experienced professionals in the form of advancements.

To know more about what we are looking for, please visit the current vacancies page. If you cannot find a suitable opening at this stage, please feel free to drop in your resume to careers@jasubhai.com, and we will let you know when a relevant opportunity presents itself.

As a company which deals with total engineering solutions, we appreciate the timely and unending support that we receive from our vendors. While sourcing for raw materials and other products, we lay deep emphasis on quality and standards. At the same time we expect timeliness and reasonability to make sure we deliver in time and in the most effective manner.

As such, we are always on the lookout for suppliers for our products. If you would like to register with us as a vendor, please feel free to drop in your credentials at vendors@jasubhai.com and we will get in touch with you the moment a necessity arises.

Our technology partners

After consolidating its position as market leader in the field of Energy and Environmental Engineering in India, Jasubhai Engineering Pvt. Ltd. (JEPL) intends to extend its reach into the already tapped international markets, for which it invites prospective intents to develop its Channel Partner Outreach Program (CPOP).

Under CPOP, invitations are open to prospects keen on capitalizing the brand name of Jasubhai Engineering and marketing and selling the full range of products, services and solutions relating to burners, incinerators, waste-to-energy packages, fuel conversion and handling equipment, process heating and boiler application equipment, among others.

Expressions of Interest invited for the following regions:

  1. Bangladesh, Sri Lanka, Nepal
  2. Vietnam, Laos, Cambodia, Thailand, Malaysia, Indonesia, Myanmar, Philippines, Singapore, Brunei
  3. Turkey, Jordan, Iran, Saudi Arabia, Oman, UAE, Qatar, Bahrain, Kuwait, Israel
  4. Nigeria, South Africa, Egypt, Algeria, Morocco, Sudan, Kenya, Angola, Tunisia, Ghana

Benefits of partnering up include opportunities for business expansion piggy backed on product training, sales support, vendor technology support, attractive and commensurate incentives and compensation packages. Experienced campaigners are covered under the Partner Exclusivity Program (PEP), which guarantees exclusivity to market and sell JEPL products in your region.

Prospects with product knowledge, experience and outreach in chemical, petro-chemical, power, metal, fertilizer, and pulp-paper industries and with interest in becoming Value Added Resellers, Managed Service Providers, Consultants, OEMs, Distributors, et. al. may get in touch with us at marketing@jasubhai.com.

CORPORATE HEAD OFFICE
26, Maker Chamber VI, Floor II,
Nariman Point,
Mumbai - 400 021
Tel: +91-22-40373737
Fax: +91-22-22870502

REGIONAL OFFICES
Mumbai
110, Thacker Tower, Plot No. 86,
Sector 17, Vashi,
Navi Mumbai - 400 705,
Tel.: +91-22-42136300
Fax: +91-22-42136399
Chennai
Jhaver Plaza, 1st floor, 1-A,
Nungambakkam High RoaD,
Chennai - 600 034,
Tamil Nadu, India
Tel: +91-44-42327728
New Delhi
803, Chiranjiv Tower,
Nehru Place,
New Delhi - 110 019, India.
Tel: +91-11-46745555
Fax: +91-11-26427404
Pune
Suite No 210, White House,
Sadashiv Peth,
Tilak Road, Pune - 411 030, India.
Tel: +91-020-24482059
Vadodara
202, Concorde, R. C. Dutt Road,
Alkapuri, Vadodara - 390 005,
Gujarat, India
Tel: +91-265-2352647
Fax: +91-265-2337189

MANUFACTURING FACILITIES
64/A, GIDC Industrial Estate,
Phase-1, Vatwa,
Ahmedabad - 382445,
Tel.: +91-79-49003636/3737
Fax: +91-79-25831825